Industrial Machine Error & Defect Monitoring Module (NDA)
The Challenge: A manufacturing execution system (MES) provider needed a non-invasive way to monitor legacy production machinery, track operator shifts, and automatically detect cycle anomalies or defects.
The Hardware: A custom edge node built on the ESP32 architecture, featuring an integrated NFC module for operator authentication and high-precision isolated current sensors (hall-effect) to analyze the machine's power signatures.
The Result: The module identifies specific defect patterns based on real-time current consumption spikes and maps them to active operator shifts via NFC, streaming clean telemetry straight to the client's cloud platform.